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Custom Packaging Sleeves

In a world where presentation is everything, your packaging is the first handshake with your customer so you must make it count. 

Our custom packaging sleeves offer a sleek, affordable, and fully customizable way to elevate your product’s appeal, whether you’re wrapping boxes, bottles, or containers. 

With stunning print quality, eco-friendly materials, and limitless design possibilities, your brand can stand out on the shelf and stay top of mind long after unboxing.

Custom Sleeve Boxes Specifications 

Our custom packaging sleeves are designed to be as flexible and unique as your brand. From size and paper type to color and finish, every detail is customizable to ensure your product presentation is nothing short of perfect.

Whether you’re wrapping small jars or large retail boxes, we’ve got you covered. 

Choose from a wide range of standard sizes, from 4″ x 6″ to 25″ x 6″. 

Need something more specific? No problem!

Just submit a custom quote request with your exact dimensions, and we’ll create packaging sleeves that fit your product like a glove.

We offer an array of high-quality paper stocks, each selected for durability, print quality, and visual appeal:

  • 100lb Gloss Book: A lightweight, glossy option with vibrant color output.
  • 100lb Gloss with AQ Coating: Adds extra shine and a protective layer.
  • Silk Book: Soft-touch texture for a refined feel.
  • 14pt Cover – Semi-Gloss: A balanced option with strength and sheen.
  • 16pt Cover – Gloss or Matte: Extra thickness for a premium, rigid look.
  • 17.5pt Cover – Eggshell Ultra White: Textured elegance with a natural matte finish.
  • 16pt Cover – Fine Finch: Smooth, sophisticated, and ideal for luxury branding.
  • 80lb Text – Uncoated Smooth White: A lightweight yet classy uncoated paper.

Printed using high-resolution CMYK digital technology, your custom packaging sleeves will showcase every color in your brand’s palette with stunning clarity and depth. 

Design Templates 

Creating eye-catching custom packaging sleeves has never been simpler. 

You can upload your custom design in any of the following file formats: PDF, JPG, PSD, or AI so whether you’re using Adobe Illustrator, Photoshop, Microsoft Office, or your favorite design tool, we’re ready to work with you. 

Once you’ve submitted your file, our team will take care of the technical details to ensure your packaging sleeves print flawlessly.

Need a little help getting started? 

Explore our library of free design templates to jumpstart your creativity. Choose from a variety of layout options tailored for different sizes and product types. 

Not sure which template is best? 

Reach out to our friendly support team, we’re happy to guide you through every step of the sleeve design process.

Finishing Options 

Enhance the look and feel of your custom packaging sleeves with our professional finishing options designed to add both style and protection. From sleek coatings to high-impact embellishments, we offer everything you need to create a sleeve that truly stands out.

 Choose from a variety of finishes to boost durability and visual appeal:

  • Gloss Lamination: Adds a smooth, reflective shine that intensifies color and resists fingerprints.
  • Matte Lamination: A soft, elegant look with a smooth, non-glossy surface.
  • Semi-Gloss AQ Coating: A subtle sheen that offers moisture resistance and a professional finish.

These coatings not only improve aesthetics but also protect your sleeves from wear and tear, perfect for products that need to impress from shelf to delivery.

Specialities 

Want to go beyond the ordinary? 

Add high-end special effects to your custom packaging sleeves that not only catch the eye but also communicate quality and care. 

These specialty techniques give your product a tactile, visual, and emotional edge that leaves a lasting impression.

Foil Stamping & Digital Foil
Create brilliance with foil stamping, available in a wide range of metallic hues from our foil color chart. This process adds a polished, reflective finish that instantly signals luxury. Prefer a smooth surface? Digital foil printing delivers the same shine without any embossing, offering a clean, contemporary look.

Embossing & Debossing
Add texture and depth by raising (embossing) or lowering (debossing) elements of your design. Whether it’s your logo, tagline, or pattern, these effects provide a tactile experience that invites customers to engage more closely with your packaging.

Letterpressing
This classic technique leaves a crisp, indented impression for a handcrafted feel, ideal for artisanal or premium brands looking to highlight tradition and authenticity.

White Ink Printing
Use white ink to create elegant contrasts on darker sleeve backgrounds. It’s perfect for minimalist designs or a modern vintage look that stands out without overwhelming the product.

Velvet Lamination & Spot UV
For the ultimate finishing touch, choose velvet lamination, a soft-touch coating that feels as good as it looks while offering added durability. Or highlight key design elements with spot UV, a high-gloss coating that draws attention with subtle contrast and shine.

These specialties let you create a sleeve that doesn’t just wrap your product—but elevates your brand story.

Specifications

DimensionsCustom Sizes
MaterialWhite, Brown Kraft
Material Thickness14pt, 18pt, 24pt
Color OptionsCMYK, Pantone (PMS)
Printed SidesInside Only, Outside Only, Both Side
FinishesMatte, Glossy, Soft Touch, Aqueous Coating, UV Coating
Add-onsEmbossing, Debossing, Die Cutting, Window Patching
Production Time8 - 10 Business Days
Shipping2 - 3 Business Days

Customization Options for Packaging Sleeves

At Packaging Unit, we offer various printing options for manufacturing packaging sleeves. Our personalized boxes are fully customizable.

We use premium paperboard to make our boxes, with thicknesses ranging from 14pt to 24pt. This gives you the flexibility to pick the right one based on the size and weight of your product.

white material

White

Bleached paper provides a refined appearance and high-quality printing.
brown-material

Brown Kraft

Unbleached paper is eco-friendly and sustainable but produces dull colors.

A coating is applied to your printed designs to shield them from scratches and scuffs.

varnish

Varnish

A clear liquid coating is added to printed designs to give them some light protection, but it's not the most eco-friendly option.
Lamination

Lamination

A plastic-coated layer is added to printed designs to help prevent cracks and tears, but it's not an eco-friendly choice.

Enhance your packaging with a finishing option that perfects your design.

Matte

Matte

Offers a non-reflective and smooth surface.
Glossy

Glossy

Provides a shiny and reflective surface but is more prone to fingerprints.
Soft Touch

Soft Touch

Delivers a smooth, velvety feel, adding a luxurious touch to printed materials.
Spot Gloss UV

Spot Gloss UV

Adds shine to specific areas, enhancing contrast and visual appeal.
Embossing

Embossing

Raises designs for a textured, elegant, and premium tactile effect.
Debossing

Debossing

Imprints designs into the surface for a subtle, sophisticated look.
Foil Stamping

Foil Stamping

Applies metallic foil to the surface, adding shine and a premium look.

Add functionality and features to your packaging with versatile add-ons.

Inserts

Inserts

Keep products protected and organized, ensuring they stay securely in place and free from damage.
Window Patching

Window Patching

A cut-out window in the box lets you see the product inside while keeping the packaging intact.

Types of Available Custom Sleeve Packaging 

Box Sleeve Packaging
Turn plain boxes into branding powerhouses. Box sleeves let you add personality, product info, and seasonal flair without changing your core packaging. Great for limited editions or product lines.

Soap Sleeve Packaging
A snug paper hug for your soaps that keeps them breathable and beautifully branded. It’s the perfect balance of eco-friendliness and charm for handmade or boutique soap bars.

Cosmetic Sleeve Packaging
When your product promises glow, the packaging should too. Right? Cosmetic sleeves elevate the look of skincare bottles and palettes, offering a luxe touch while staying budget-friendly.

Sock Packaging Sleeve
Neat, compact, and totally retail-ready! Sock sleeves keep your pairs tidy while showing off brand identity.

Paper Sleeve Packaging
Simple and sustainable. Paper sleeves work across industries, letting you wrap, protect, and market your product, all in one smooth move.

Cookie Sleeve Packaging
Tempt shoppers at first glance with cookie sleeves that show off those golden edges while keeping things clean and protected. Ideal for bakery counters and gifting alike.

Food Packaging Sleeve
For ready meals, deli trays, or café treats, food sleeves offer branding and functionality without bulky boxes. They slide on fast and tell your brand story in seconds.

Burger Sleeve Packaging
Say goodbye to greasy messes and bland wrapping. Burger sleeves hold the goods, catch the drips, and look way more stylish than foil or wax paper.

Book Sleeve Packaging
Books don’t need dust jackets to look premium. A well-designed sleeve adds retail pop, promotes a series, or teases bonus content without covering up the book itself.

Bottle Sleeve Packaging
From wine to wellness shots, bottle sleeves dress your product for the spotlight. They’re ideal for promotions, limited editions, or gifting with no label overhaul required.

Cup Sleeve Packaging
More than just a hand-saver, cup sleeves double as mini billboards for your brand. Great for cafés, pop-ups, or corporate events where every sip counts.

Card Sleeve Packaging
A sleek way to hold and protect business cards, gift cards, or thank-you notes. Adds a touch of intention and keeps your presentation from falling flat.

Carton Sleeve Packaging
Boost the shelf appeal of any standard carton with a customized sleeve. Perfect for frozen meals, cereals, or beauty kits. Plus, they’re easy to slip on at scale.

Clothing Sleeve Packaging
Folded apparel gets an upgrade with branded sleeves that hold everything in place and add that polished retail finish. Think of it as your product’s wardrobe before it reaches the wardrobe.

Why Choose Our Customized Packaging Sleeves? 

Our customized packaging sleeves offer the perfect blend of aesthetics, practicality, and brand identity. 

Here’s why businesses across industries trust us to deliver sleeves that make a statement:

Fully Tailored to Your Brand
No two products are the same so why settle for one-size-fits-all packaging? We offer complete customization options including size, shape, color, finish, and specialty effects. From bold and modern to elegant and minimal, your sleeve will reflect your brand’s voice and personality.

High-Quality Materials
We use only premium paper stocks and eco-conscious options, ensuring that your packaging sleeves not only look great but feel sturdy and professional. 

Precision Printing Technology
Our state-of-the-art CMYK digital printing delivers vivid colors, crisp details, and consistent quality across every order. You’ll get sharp, high-resolution results that showcase your designs exactly the way you intended.

Flexible Order Quantities
Need a small batch for a product launch or large quantities for retail distribution? We’ve got you covered. Our flexible order sizes make it easy for startups and established brands alike to find the perfect packaging solution without overcommitting on inventory.

Fast Turnarounds & Reliable Service
We understand that time matters. Our streamlined process ensures quick production without compromising quality. Plus, our experienced support team is always here to guide you, whether you need design help, technical specs, or a custom quote.

Eco-Friendly Options Available
Sustainability matters more than ever. That’s why we offer recyclable and biodegradable materials so you can create beautiful packaging sleeves while keeping your environmental impact low.

Designed to Delight Customers
With thoughtfully designed custom packaging sleeves, your product will arrive looking polished and professional, enhancing the unboxing experience and increasing customer satisfaction.

How Does It Work

Creating custom packaging sleeves is easy with us! Get your boxes to your door in 4 Easy Steps!

1. Consultation

Tell us the size, style, material, and design details of your ideal packaging. Our team will guide you through the best options to meet your needs.

2. Design Ready

Our expert designers will work with you to refine and finalize your custom print boxes. If you already have a design, we’ll review it for quality and printing accuracy before production.

3. Production

Once the design is approved, we move your order into production. Using high-quality materials and precision printing, we ensure that every custom package box meets top industry standards.

4. Delivery

Your boxes are carefully packed and shipped directly to your doorstep within days. We pride ourselves on fast turnarounds so you can start using your custom packaging without delays!

Frequently Asked Questions

Are belly bands different from product sleeves?

Belly bands and product sleeves are often used interchangeably, but there’s a slight difference. Belly bands are typically narrower and used purely for branding or decoration, while product sleeves cover more surface area and can include additional information like instructions, ingredients, or branding details.

How do I decide the right size for custom product sleeves?

Measure the dimensions of your product (length, width, and height), then determine how much coverage you want the sleeve to provide. For a snug fit, add a few millimeters for flexibility. If you’re unsure, our team can help you choose or create the perfect size for a professional and secure fit.

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