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Custom Foam Inserts Packaging

Name: Custom Foam Packaging
Brand: Packaging Unit
Rating: 5 (100 reviews)

When it comes to safeguarding your products, presentation and protection go hand in hand.

Our custom foam inserts packaging solutions are engineered to fit your items like a glove, offering superior shock absorption, optimal cushioning, and a tailored aesthetic that enhances your brand.

Whether you're shipping delicate electronics, showcasing premium products, or storing sensitive equipment, our foam inserts are designed to deliver peace of mind with every package.

Types of Available Customized Foam Packaging Materials

Polyurethane
Polyethylene
Planks, Sheets and Pads
Custom Foam Inserts for Boxes
Convoluted Sheets
Custom Cut Foam Inserts
Custom Foam Inserts for Cases
Custom Foam Inserts for Pelican Cases
Expanded Polystyrene (EPS) Box Liners
Expanded Polystyrene (EPS)
ESD
EPS Foam Board for Construction
End Caps
Edge Protectors

Specifications

Dimensions	Custom Sizes
Material	White, Brown Kraft
Material Thickness	14pt, 18pt, 24pt
Color Options	CMYK, Pantone (PMS)
Printed Sides	Inside Only, Outside Only, Both Side
Finishes	Matte, Glossy, Soft Touch, Aqueous Coating, UV Coating
Add-ons	Embossing, Debossing, Die Cutting, Window Patching
Production Time	8 - 10 Business Days
Shipping	2 - 3 Business Days

Customization Options for Foam Inserts Packaging

At Packaging Unit, we offer various printing options for manufacturing foam insert packaging. Our personalized boxes are fully customizable.

We use premium paperboard to make our boxes, with thicknesses ranging from 14pt to 24pt. This gives you the flexibility to pick the right one based on the size and weight of your product.

White

Bleached paper provides a refined appearance and high-quality printing.

Brown Kraft

Unbleached paper is eco-friendly and sustainable but produces dull colors.

A coating is applied to your printed designs to shield them from scratches and scuffs.

Varnish

A clear liquid coating is added to printed designs to give them some light protection, but it's not the most eco-friendly option.

Lamination

A plastic-coated layer is added to printed designs to help prevent cracks and tears, but it's not an eco-friendly choice.

Enhance your packaging with a finishing option that perfects your design.

Matte

Offers a non-reflective and smooth surface.

Glossy

Provides a shiny and reflective surface but is more prone to fingerprints.

Soft Touch

Delivers a smooth, velvety feel, adding a luxurious touch to printed materials.

Spot Gloss UV

Adds shine to specific areas, enhancing contrast and visual appeal.

Embossing

Raises designs for a textured, elegant, and premium tactile effect.

Debossing

Imprints designs into the surface for a subtle, sophisticated look.

Foil Stamping

Applies metallic foil to the surface, adding shine and a premium look.

Add functionality and features to your packaging with versatile add-ons.

Inserts

Keep products protected and organized, ensuring they stay securely in place and free from damage.

Window Patching

A cut-out window in the box lets you see the product inside while keeping the packaging intact.

Why Choose Our Customized Foam Inserts Packaging

Here’s what sets us apart:

Tailored Fit for Maximum Protection
Every product is unique, and our foam inserts are cut to exact dimensions to ensure a snug, secure fit that minimizes movement and maximizes impact resistance.

Enhanced Brand Presentation
Our foam packaging doesn’t just protect, it elevates the unboxing experience with clean lines, professional aesthetics, and optional branding.

Wide Range of Materials
From soft polyurethane to rigid polyethylene, we offer a variety of foam types to match your product’s weight, fragility, and usage requirements.

Eco-Friendly Options
Sustainability matters. Ask about our recyclable and biodegradable foam materials that reduce environmental impact without compromising on performance.

Versatile Applications
Whether you’re in electronics, medical devices, tools, or luxury goods, our custom solutions adapt to your industry’s needs with no compromise.

How Does It Work

Creating custom foam insert packaging is easy with us! Get your boxes to your door in 4 Easy Steps!

1. Consultation

Tell us the size, style, material, and design details of your ideal packaging. Our team will guide you through the best options to meet your needs.

2. Design Ready

Our expert designers will work with you to refine and finalize your custom print boxes. If you already have a design, we’ll review it for quality and printing accuracy before production.

3. Production

Once the design is approved, we move your order into production. Using high-quality materials and precision printing, we ensure that every custom package box meets top industry standards.

4. Delivery

Your boxes are carefully packed and shipped directly to your doorstep within days. We pride ourselves on fast turnarounds so you can start using your custom packaging without delays!

Frequently Asked Questions

Where to find custom foam packaging near me?

You can find custom foam packaging through local packaging suppliers, specialty manufacturers, or online providers offering nationwide service. We offer fast, reliable shipping and tailored solutions!

Is polyethylene foam packaging a good option?

Yes, polyethylene foam is an excellent choice. It’s lightweight, durable, and offers high-impact resistance.