Fast Turnaround
Full Color Printing
Free Design Support
Free Shipping
Custom Hat Boxes
Nothing speaks elegance and professionalism like custom hat boxes designed to protect, present, and promote your headwear.
Whether you’re a boutique milliner, a luxury retailer, or a brand looking to enhance unboxing experiences, our bespoke hat boxes offer the perfect blend of style and function.
These boxes do more than just store: they tell your story.
Round Hat or Circular Boxes
Add timeless charm to your packaging with our custom round hat boxes!
Personalize each box with your brand’s logo, colors, or artwork for a professional, polished look.
Prefer ready-to-ship solutions?
Explore our wide selection of in-stock circular and nested hat boxes available for immediate purchase through our online store.
Custom Hat Packaging Boxes Specifications/Materials
Our custom hat boxes are made using a range of premium, eco-friendly materials, including cardboard, kraft, corrugated, and rigid stock. These materials offer durability, sustainability, and ample room for creative customization.
Cardboard and Kraft stocks are biodegradable, recyclable, and ideal for brands focused on sustainability. They offer a perfect balance of strength and eco-consciousness.
Rigid Material is best suited for luxury hat packaging. Known for its exceptional sturdiness and high-end feel, rigid stock allows for detailed printing, elegant finishes, and custom add-ons such as embossing, foiling, or magnetic closures. It’s the go-to option for premium hat gift boxes and special occasions.
Corrugated Material offers unmatched protection for shipping and wholesale purposes. With its triple-layered structure, corrugated boxes are designed to absorb impact and safeguard delicate items during transit.
Printing Options
Make your packaging speak volumes with our high-quality printing solutions. We understand that your box is more than just a container, it’s a branding opportunity. Therefore, we offer a variety of printing methods to bring your vision to life and elevate your brand presence.
Choose from premium color models like CMYK and Pantone (PMS) to ensure accurate, vibrant results that match your brand’s identity.
Our printing techniques include:
- Offset Printing: Ideal for high-volume orders with rich, precise detail and consistent color fidelity.
- Digital Printing: Perfect for short runs, prototypes, or when you need fast turnaround with excellent image quality.
- Screen Printing: Great for bold designs and specialty finishes on select materials.
Our in-house team of skilled designers stays ahead of trends and technology to ensure your custom hat packaging stands out in a competitive market.
From logos to promotional messaging, we make sure every box you deliver becomes a memorable part of your customer’s experience!
Premium Quality Add-Ons
Turn your hat boxes into luxury packaging experiences with our premium add-ons and embellishments.
Choose from a range of sophisticated finishes, including:
- Gloss Lamination: For a sleek, high-shine surface that enhances colors and adds durability
- Matte Lamination: Offers a smooth, refined texture with a modern, understated appeal
- Spot UV Coating: Highlights specific areas of your design with a glossy contrast
- Embossing & Debossing: Add tactile dimension to logos, patterns, or text
- Gold & Silver Foiling: Give your packaging a touch of luxury with metallic shine.
Looking for something even more unique?
We also offer window die-cuts for product visibility, auto-lock mechanisms for added security, and functional customizations like scoring, gluing, and perforation.
These thoughtful details not only enhance aesthetics but also improve usability and presentation.
Specifications
| Dimensions | Custom Sizes |
| Material | White, Brown Kraft |
| Material Thickness | 14pt, 18pt, 24pt |
| Color Options | CMYK, Pantone (PMS) |
| Printed Sides | Inside Only, Outside Only, Both Side |
| Finishes | Matte, Glossy, Soft Touch, Aqueous Coating, UV Coating |
| Add-ons | Embossing, Debossing, Die Cutting, Window Patching |
| Production Time | 8 - 10 Business Days |
| Shipping | 2 - 3 Business Days |
Customization Options for Hat Boxes
At Packaging Unit, we offer various printing options for manufacturing hat boxes. Our personalized boxes are fully customizable.
White
Brown Kraft
A coating is applied to your printed designs to shield them from scratches and scuffs.
Varnish
Lamination
Enhance your packaging with a finishing option that perfects your design.
Matte
Glossy
Soft Touch
Spot Gloss UV
Embossing
Debossing
Foil Stamping
Add functionality and features to your packaging with versatile add-ons.
Inserts
Window Patching
Why Choose Our Custom Hat Boxes?
We specialize in crafting hat boxes that blend innovation, durability, and design excellence.
Expert Design Support
Share your ideas or let our experienced designers guide you toward stunning, on-brand packaging
High-Quality Materials
From eco-friendly kraft to luxurious rigid stock, we use only premium materials
Vibrant, Professional Printing
With cutting-edge techniques and sharp color precision
Premium Add-Ons
Choose from lamination, foiling, embossing, die-cuts, and more
Free Services
Enjoy free shipping within the U.S., no die or plate charges, and complimentary 3D mockups
Fast Turnarounds
Because we know time is critical in retail and branding
Affordable Pricing
Competitive rates that scale with your business
Sustainability Focus
Eco-conscious options to align with your brand’s values
Customer-First Approach
Our dedicated team ensures satisfaction from concept to delivery
Order Custom Hat Boxes At Wholesale Prices
Get premium quality without the premium price tag.
We offer custom hat boxes at competitive wholesale rates, perfect for businesses looking to scale without compromising on style or quality.
Whether you need a small batch or bulk order, enjoy cost-effective packaging solutions with fast turnaround, free shipping in the U.S., and no hidden fees.
Superior American-Made Custom Hat Boxes
Crafted with precision and pride, our American-made hat boxes are designed to meet the unique needs of every hat style, from classic fedoras to trendy caps.
With endless options in size, shape, material, and design, you can personalize every detail to reflect your brand’s identity.
Our expert team works with you to create standout packaging that enhances shelf appeal and strengthens your market position.
We Also Offer Variety of Designs To Choose From
We offer a wide range of customizable hat box designs to match your product style and target audience. From classic to contemporary, our design options help you stand out from the competition.
Choose from a variety of shapes such as round, hexagonal, pentagonal, octagonal, or fully custom silhouettes.
Popular box styles include:
- Two-Piece Boxes: Elegant and versatile, perfect for high-end presentation
- Auto-Lock Bottom Boxes: Quick to assemble and secure, ideal for retail or gifting
Whether you’re looking for something minimal or bold, our custom designs allow you to personalize every element (size, color, structure, and finish) to perfectly align with your brand’s aesthetic.
Elevate Your Brand Value With Our Customized Hat Boxes
Our tailored packaging solutions not only protect your products but also boost brand recognition, build customer loyalty, and create a lasting impression that sets you apart from the competition.
How Does It Work
1. Consultation
Tell us the size, style, material, and design details of your ideal packaging. Our team will guide you through the best options to meet your needs.
2. Design Ready
Our expert designers will work with you to refine and finalize your custom print boxes. If you already have a design, we’ll review it for quality and printing accuracy before production.
3. Production
Once the design is approved, we move your order into production. Using high-quality materials and precision printing, we ensure that every custom package box meets top industry standards.
4. Delivery
Your boxes are carefully packed and shipped directly to your doorstep within days. We pride ourselves on fast turnarounds so you can start using your custom packaging without delays!
Frequently Asked Questions
Are hat gift boxes available here?
Yes! We offer a variety of stylish and sturdy hat gift boxes perfect for presenting and protecting your hats on special occasions.
What is a box for a hat called?
A box designed specifically to store or package hats is commonly called a hat box or custom hat box.
How many hats fit in a custom hat box?
The number of hats depends on the box size and hat style, but typically, custom hat boxes are designed to hold one hat securely to ensure maximum protection.
Other Related Products
Custom Jewelry Boxes
Custom Gift Boxes
